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DWG NO. AK-PORT-001
TITLE: AARON KUMAR β€” PORTFOLIO
SCALE: 1:1   REV: H   DATE: 2026
McMaster University Β· Mechanical Engineering
PROPRIETARY β€” DO NOT REPRODUCE
DWG: HYBRID-ENGINE-001 McMaster Rocketry Β· Propulsion LOX / KEROSENE Β· GG CYCLE ISP: ~311s VAC SCALE: 1:8 SECTION A-A

Aaron
Kumar

Mechanical Engineering Student Β· Propulsion Β· Aerospace

Second-year Mechanical Engineering student at McMaster University. Member of the McMaster Rocketry Team β€” working on McMaster's first hybrid rocket engine. 3Γ— international award winner in space systems design.

β—ˆ INDUSTRY
Canam Group
Lean Manufacturing Intern
Summer 2026
Incoming
⬑ MAC ROCKETRY
Propulsion Sub-Team
McMaster University
Hybrid Rocket Engine
Sep 2025 – Present
β˜… NSS AWARDS
3Γ— Int'l Recognition
1st Place Β· NSS 2025
1st Place Β· NSS 2024
Hon. Mention Β· NSS 2024
SPECIFICATION SHEET

About Me

0Intl. Awards
0Projects
0Mac Rocketry
0Canam Intern

Current Status

2nd Year β€” B.Eng. Mechanical Engineering

Institution

McMaster University Β· Hamilton, ON

Focus Areas

  • Propulsion Systems & Hybrid Rocket Engines
  • Aerospace & Space Systems Design
  • CAD, Prototyping & Mechanical Design
  • Lean Manufacturing & Process Engineering

Education

McMaster University Β· 2025–Present

  • B.Eng. Mechanical Engineering
  • McMaster Rocketry β€” Propulsion Sub-Team
  • Central Peel Secondary School Β· OSSD 2025

Recognition

  • Peel DSB & City of Brampton β€” STEM Leadership
  • Recognized for STEAM outreach across Ontario
// DESIGN SOFTWARE SUITE β€” INSTALLED TOOLS
OVERALL LENGTH NOSE WING ENG ENG V-STAB H-STAB PLAN VIEW β€” SCALE 1:200
Autodesk InventorPRIMARY CAD
OnshapeCOLLABORATIVE
Shapr3DPARAMETRIC
PythonSCRIPTING
3D Printing (FDM)PROTOTYPING
TECHNICAL DRAWINGS

Projects

PROJ-001 // ENG1P13● COMPLETE

Robotic End Effector

Gear-driven end effector for a Q-arm robotic system simulating warehouse order fulfillment. Served as Subject Matter Expert β€” designed initial concept, led all CAD iterations, produced exploded drawings, and wrote the Python customer_summary() function. Redesigned final gripper to extend leverage and shorten arms for improved torque output.

Autodesk InventorPythonGear DesignRobotics3D Printing
PROJ-002 // ENG1P13● COMPLETE

Motorized Storage Device

Motorized lift for a powerchair user with rheumatoid arthritis. Rack-and-pinion drive with gearbox-amplified DC motors, parallel 9V batteries, and single-button interface for autonomous item retrieval. Led all CAD iterations and ~80% of electronics and wiring; used BambuLab P1S 3D printer for same-day rapid prototyping.

Autodesk Inventor3D PrintingRack & PinionEmbedded SystemsAssistive Tech
ASTRAEUS II β€” EDEN GARDEN MODULE Β· CROSS-SECTION ◁ SOLAR ARRAY AGRICULTURE MODULE SOLAR ARRAY ▷
PROJ-003 // NSS COMPETITION Β· FLAGSHIP★ 1ST PLACE β€” NSS 2025

ASTRAEUS II

Co-developed an award-winning space agriculture habitat for long-duration human settlement, submitted to the NSS Live in a Healthy Space Design Competition. Led structural design and systems integration of a sustainable extraterrestrial agricultural module. Key innovations: magnetorheological fluid tilling system, AI-powered automated pollination vehicle, frequency-optimized plant growth (PAFT system), and integrated hydroponic/aeroponic/soil-based farming β€” achieving near 100% space efficiency and capacity for up to 592,391 inhabitants per settlement.

Shapr3DSpace SystemsStructural DesignSystems IntegrationResearch
PROJ-004 // INDEPENDENT● COMPLETE 2024

HHO Generator & Ion Thruster

Built and tested a functional hydrogen-oxygen generator prototype exploring electrolysis and clean-energy applications. Alongside this, conducted independent ion thruster and small-scale propulsion design work β€” hands-on exploration of experimental propulsion concepts.

ElectrolysisPrototypingClean EnergyPropulsionExperimental
OPERATIONAL LOG

Experience

Lean Manufacturing Intern
Canam Group
Incoming summer internship focused on lean manufacturing principles and process engineering within a structural steel fabrication environment.
● INCOMING β€” SUMMER 2026
Summer 2026
Propulsion Team Member
McMaster Rocketry Team Β· Hamilton, ON
Contributing to the design and development of McMaster University's first hybrid rocket engine as part of the propulsion sub-team. Supporting mechanical design, subsystem development, and hardware testing across propulsion components.
Sep 2025 – Present
Initiative Contributor
Peel Engineering and Math Learning Initiative Β· Ontario
Supported outreach efforts expanding student access to engineering, math, and applied technical learning across the Peel region.
Sep 2023 – Jun 2025
Assistant Teacher
Spirit of Math Β· Ontario, Canada
Delivered advanced mathematics instruction, building student problem-solving and logical reasoning skills in a competitive enrichment environment.
Sep 2022 – Jun 2025
MATERIAL PROPERTIES

Skills & Tools

// CAD & Design
Autodesk Inventor85%
Onshape75%
Shapr3D70%
3D Printing (FDM)82%
// Engineering
Propulsion Systems75%
Space Systems Design70%
Mechanical Prototyping80%
Lean Manufacturing60%
// Technical
Python65%
Hardware Testing72%
Technical Presentations90%
Research & Documentation85%
INTERFACE PANEL

Contact

🏫
UNIVERSITY
McMaster Β· B.Eng. Mechanical Engineering
in
LINKEDIN
aaron-kumar-6680131b5 β†—
LOCATION
Ontario, Canada Β· Open to Remote

INSTITUTION: McMaster University
PROGRAM: B.Eng. Mechanical Engineering
SEEKING: Engineering Internship / Co-op
TERM: Summer / Fall 2027
STATUS: ● AVAILABLE

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